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What Every Manufacturer Needs to Know About Static Control -By Dr. Static (Stephen Carfaro)

What Every Manufacturer Needs to Know About Static Control

By Dr. Static (Stephen Carfaro), President of C.C. Steven & Associates

Static electricity might be invisible—but in manufacturing, its effects are very real. I’m Stephen Carfaro, aka “Dr. Static,” and today we’re diving into the basics of static control—how it forms, the risks it creates, and how you can eliminate it before it disrupts your operations.

⚡ How Static Is Created in Manufacturing

Static builds through contact and separation —think of plastic parts rubbing, conveyor belts moving, or materials being unrolled. These everyday actions generate electric charges , forming static fields that cling to surfaces and equipment.

Why Static Is a Hidden Threat

Unchecked static can cause major problems in sensitive environments:

  • Dust and particles cling to surfaces, ruining clean produ
  • Process Issues and Product Flow disruptions
  • Electrostatic discharges (ESD) can damage components
  • Sensors and equipment misfire , delaying production
  • Operators get shocked , creating discomfort or safety risks

These seemingly small issues lead to quality problems, rework, downtime, and safety concerns —especially in precision industries like medical manufacturing , electronics , and semiconductors .

️ Static Mitigation: The Proven Solution

To neutralize these static charges, manufacturers rely on technologies like:

  • Ionizing blowers and bars
  • Static eliminators
  • Monitoring instrumentation

These tools create balanced ion fields that eliminate charges safely and efficiently .

Why C.C. Steven & Associates?

We’ve been solving static problems since 1978 , and we’ve proudly represented Simco-ION products since the beginning. In addition to ionization, we also provide:

  • Particle Capture Systems
  • Cleanroom & ESD products
  • Custom solutions for high-precision manufacturing environments

Whether you’re dealing with uncontrolled static or proactively upgrading your line, we’re the trusted experts to call.

Ready to Take Control?

If static is slowing you down—or if you just want a cleaner, safer, more reliable process— we’re here to help . Reach out to schedule a product demo or static audit. Let’s stop the static before it stops you.

You can’t control what you can’t neutralize. – Dr. Static

 

 

 

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